Manufacturing
Our Process is Our Strength
We aim to engineer every step of herbal processing with precision and efficiency. Our botanical-centric approach recognizes that every herb is unique. We tailor our grinding, cutting, microbial safety, and packaging methods to preserve its natural potency and meet customer specifications.
Visual Inspection
Our raw material undergoes 100% visual inspections before processing. Mechanical and manual sorting is implemented to ensure the least amount of foreign matter in our products.
Cold Storage
We can buy fresh herbs at harvest and hold it without quality loss. Cold storage slows oxidation, microbial growth, and loss of volatile oils. This works great for pest-prone plant material like ginger and chamomile.
This can improve batch consistency, extend safe shelf life without harsh interventions, and reduce wastage from spoilage.
Standardization
Botanicals vary by farm, season and variety in marker compounds and contaminants. Blending standardizes composition across lots. Additionally, we use the blender to draw a sample at the terminal processing step to ensure our quality test sample represents the entire batch.
We claim that our botanical ingredients are ‘standardized’. We achieve this by careful selection of our plant material and by blending different lots in such a way as to achieve desired limits for “value-oriented constituents” or quality biomarkers.
Process Optimization
Inside Our Facility
Steam Treatment / Sterilizer
We use steam treatment to reduce microbial load without chemicals. Hence, no chemical residue.
Studies show that saturated steam at controlled pressure eliminates bacteria, molds, and spores.
Our process is optimized to reduce loss and preserve the herb’s natural chemistry, aroma, and functionality as far as possible.
Our machine selection is deliberate. The system supports global food and herbal safety requirements.
Despite optimization, each batch is tested post-sterilization to confirm microbiological safety.
Storage
We have ample warehousing space to store organic and conventional raw materials and finished products separately.
Solar Dryer
We use our solar dryer to remove moisture from harvested plant material using the sun’s energy. This renewable method reduces our dependence on conventional fuel-based drying systems.
Infrastucture
State of the art manufacturing facility
Proprietary Dry Heat Treatment
For pathogen elimination and preserving natural plant aroma and flavour at the same time, developed after extensive trials.
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